The Benefits of Experience
ULTRASONIC CLEANING
Ultrasonic cleaner is intelligent integrated type ultrasonic cleaning system to wash different components quickly with all-in-one and advanced design. It is realized the optimal human-computer interaction, integrated the most effective cleaning technology. Its one-touch operation minimized manual operation works during the cleaning process.
STANDARD：
- The ultrasonic generator, cleaning tank and control system are all integrated
in one unit, easy to operate.
- Ultrasonic transducers are placed in transducer packs, which are easily
replaced after end of life.
- Transducers packs are uniformly arranged in multi directions of cleaning tank
for more homogenous, thoroughly and better cleaning efficiency
- The new generation circuit board has stronger power and more stable
- Fast degassing function at the start of the ultrasonic cycle to remove gases
from the solution for maximum ultrasonic cleaning performance
- Auto-tune technology with Sweep and power adjustment for more stable and
better effect
- Original Germany CeramTec piezoelectric ceramic chip, good quality
assurance
- Siemens PLC control with 7’’ HMI interface. Flexibility in setting different
parameters
- Networking function allows remote debugging and PLC programme update in
time
- Fault & maintaining reminding function
- Emergency stop button is installed
- Ultrasonic power adjustable linearly
- ASI 304 thickening stainless steel, acid-proof and alkali-resisting with long
work life
- Double-layer & heat-retaining lid to prevent heat loss and save energy
- Double skin thermal & sound insulation
- Circulation and filtration system
- Oil skimmer
- Fixed foot and casters with brake, easy to fixation and move
- Equipped with dregs groove to drain dregs easily
- Overflow function
- Electronic components and parts come from world-famous brands.
OPTIONAL EXTRAS：
- Lifting Platform with up-down-shaking movement function
- Air blow-gun for drying parts
- Steam extraction fan & steam condenser units
- Auto fresh water refill
- Auto detergent dosing unit
- Special fixture according to washing parts.
Special material or size requirements can be customized
DETAILS
PARAMETERS
- Ultrasonic Wave Direction: All the transducers are regularly fixed in three
sides of cleaning tank.
- Ultrasonic Frequency: 20 / 28 / 40 KHZ, Single
- Ultrasonic Power Adjustable Range: 0% ~ 100%
- Supply Voltage: 380V, 50Hz, 3Ph+N+PE
APPLICATIONS
It can be used for different sized metal, plastics, ceramics parts for prewashing, inter-operational washing, or final washing, with the possibility of anti-corrosive protection to removes oil, grease, chips, mud, production slag of the surface of parts.
TYPICAL APPLICATIONS：
- Machinery Industry
- Repair and maintenance
- Automotive, Railway, Ship, Aerospace
- General Engineering
- Surface treatment & Processing Industry
- Electronic & Semiconductor Industry
- Precision Metal Industry
- Glass & Optical Industry
- Photovoltaic Solar Industry
- Laboratory, Medical Industry
- Printing Industry
- Food Industry
ULTRASONIC CLEANING THEORY
Ultrasonic cleaners generate ultrasonic waves that create millions of tiny bubbles through the process of cavitation. The bubbles gently clean and polish any surface they come in contact with, even inaccessible areas, penetrating every nook and cranny to dislodge trapped dirt and debris. The cleaning objects will be quickly restored to their original luster without expending any effort. The gentle cleaning action ideal for delicate items, too.
Therefore, ultrasonic cleaning method is the best cleaning method than others, because its cleaning efficiency is highest, cleaning result is the best without any trace of physical cleaning and scratches
ULTRASONIC FREQUENCY
Frequency is suggested based on cleaning objects’ material and pollutants in the objects.
Simply to say, higher precision cleaning objects, higher frequency is better.
We can provide three ultrasonic frequency options:
- 20Khz: This frequency is strongest, better for hard and strong metals with
heavy oil and dirty.
- 28Khz: This frequency is stronger, widely used for different metal with heavy
oil and dirty, such as car/motor/truck/vessel/metal parts, to remove oil,
grease, dirt, pastes, etc.
- 40Khz: This frequency is gentle, better for high precision goods and fragile
goods, such as PCB boards, electronic parts, optical elements, glasses and
jewelry, etc.
HOW TO CHOOSE A GOOD ULTRASONIC CLEANER
- Frequency: Choose the suitable ultrasonic frequency according to the above
suggestions.
- Inner size of cleaning tank: It should be bigger than cleaning objects’ size.
- Core element: The core element of an ultrasonic cleaner is ultrasonic
transducer. The quality of ultrasonic transducer influences the service life of
an ultrasonic cleaner greatly.
- Ultrasonic power: For the same inner size of cleaning tank, the ultrasonic
power is bigger, the cleaning effect will be better. For the same ultrasonic
power, the inner size of cleaning tank is smaller, the cleaning effect will be
better.
We also can supply MUTITANK system, it is a multitask cleaning system for cleaning, degreasing, rinse, passivation and drying applications. Design different cleaning process according to customs requirements and work piece specifications.
Send request for more detail.
